For the production of veneer rolls for profile wrapping, we use the finest veneers. Our professionals select the wood veneer by shades and qualities.
We manufacture continuous veneer rolls for profile wrapping. The use of this product format increases the working speed. In addition, it eliminates the inconvenience of preparing veneers of the length of the moulding to be covered. As the veneer is rolled in a continuous format, it can be applied on pieces of different length.
Our veneer rolls do not have any breaks in them. In this way, we guarantee maximum productivity in the profile wrapping process.
Finally, once manufactured, the coils are protected with plastic to preserve the qualities of the wood.
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For profile wrapping, we can supply fixed lenght strips instead of rolls.
For most species, only meshed veneer (with a straight grain) is allowed. We understand that this is the most correct criterion for the covering of mouldings. Rolls with a straight grain are more homogeneous when composing a piece of furniture or decoration. These better conceal the joint between the sheets of sheet metal that make up the roll.
The end faces are joined between sheets of sheet metal for coil production with an irregular (zig-zag) serration. This type of splicing conceals the joint and is reinforced at the back with a strong fabric.
The sheets that have some corrugation are pressed to avoid problems of deviations. It also avoids the occurrence of “buffers” in the moulding trims.
When the profile development to be wrapped is wide, and quarter cut veneer is required. We offer a longitudinal glued joint, in order to obtain larger widths of quarter cut veneer. Otherwise it could not be obtained
The traditional process of lining mouldings consists of inserting the profile to be veneered on one side. On the other side, the sheet metal sheet that is to cover it is inserted.
For this reason, the use of our continuous sheet metal allows to increase the working speed. In addition, it eliminates the inconvenience of preparing sheet metal of the length of the moulding to be covered. The lengths of the part to be coated can be different.
All our wood products come from sustainably managed forests. Check our FSC declaration here.
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Natural
Natural
Fixed Length
For special applications, and at the customer’s request, we can join veneer sheets of a determined length in order to foresee where the joint will show once applied to the board.
The joint between veneers sheets can be:
Zig-Zag / Finger Joint (closed)
Straight joint / Butt joint (open)
The result being that the joint will not be visible.
If the BUTT JOINT it’s choosen, we can supply veneer rolls for profile wrapping with a induction readable aluminium tape, suitable only for special detection units. Resulting pieces will not have any joints.
Fixed Length
Soft Sanding and Calibrated Sanding
Soft Sanding
On the outside of the coil, we can apply a sanding, thus avoiding the work of sanding it by the customer and its level of finish will be much higher than that of a manual sanding.
The surface of the wood is perfectly prepared and without scratches, to continue the subsequent finishing processes (stain, primer, etc…).
When sanding on sheet metal, it is advisable that the sheet metal has a backing on the back side to give it more consistency.
Technical details of the process >>
Sanding – calibration (with stand)
For special jobs, we reduce the thickness of the wood by sanding-calibration. This results in a more flexible sheet that bends without cracking and can be adapted to small bending radii.
The maximum thickness would be 0.40 mm (40/100 mm) and the minimum 0.30 mm (30/100 mm).
The back fabric, which supports the zig-zag joint, was removed so as not to find any steps that would make the joint more visible.
Thickness reduction on request (40-35-30/100 mm)
In order to apply a calibration on sheet metal, it is necessary to have a support on the back.
Under Technical details, you can find examples of supported veneer applications and different types of sanding.
Technical details of the process >>
The surface of the wood is perfectly prepared and without scratches, to continue the subsequent finishing processes (stain, primer, etc…).
Soft Sanding and Calibrated Sanding
Fleece Backed Edging
The backing is a non-woven fabric that is applied to the back of the sheet metal coil. This fabric is attached to the wood with two possible types of glue:
PVA glue (white glue): with different degrees of moisture resistance (D3 and D4).
PUR glue (polyurethane): for the most demanding jobs against humidity.
With weaving we achieve two things:
The tone of the backing is chosen to match the tone of the veneer used, thus ensuring that the fabric is unnoticed by the possible transparencies of the veneer. The holder is compatible with EVA and PUR glues.
The 30-gram holders are the most common. We have different types of fabrics depending on their weight. The more grams the fabric has, the more consistency and flexibility it adds to the veneer, and we have different types of fabrics depending on their grammage. The more we reduce the thickness of the sheet, the more flexible it is:
30 grams backing (in beige, dark brown and black).
50-gram backing (beige).
Fleece Backed Edging
Varnish Options
We offer every possibility of varnishing on coils to cover mouldings. It is essential that we add 30 gr backing on the back in order to be able to properly varnish the veneer. Using UV varnishes, we can distinguish:
Sanding + Priming + Sanding
Sheet ready to receive the customer’s finishing varnish product.
If the product has been in storage for several weeks, it is advisable to sand it lightly before applying the finishing varnish, thus opening the pore of the base to improve the anchorage.
At the customer’s request, we can supply the anchoring with a more open or more closed pore.
For special jobs where the sheet has to be adapted to profiles with angles, options with more flexible UV backgrounds are available.
It is always necessary to test our product to see if it is flexible enough to coat the profile without cracking.
Technical details of the process >>
Varnished transparent finish
Sheet metal already finished with varnish.
Depending on our customers’ indications, we can work with open or closed pores, depending on the wood species to be treated.
The gloss levels are adjustable and are measured with a gloss meter to match the gloss of the board surface to be copied (from matt 8 to gloss 80).
It is always necessary to send us a sample of your varnished surface board in order for us to carry out our work better.
For special jobs where the sheet has to be adapted to profiles with angles, options with more flexible UV backgrounds are available.
It is always necessary to test our product to see if it is flexible enough to coat the profile without cracking.
Technical details of the process >>
Colour, pore and gloss finish varnishing
Finished veneer with varnish, tone and pore, perfectly finished.
This product is highly personalised and in each case the type of finish required is assessed with the customer.
Closed pore finishes may require several coats of primer, depending on the porosity of the sheet used.
The gloss levels are adjustable and are measured with a gloss meter to match the gloss of the board surface to be copied (from matt 8 to gloss 80).
Our colourists copy the tone of its finished part and the degree of gloss of the part.
The colour of the edge productions are compared with the board to be copied inside the colour chamber using daylight.
For special jobs where the sheet has to be adapted to profiles with angles, options with more flexible UV backgrounds are available.
It is always necessary to test our product to see if it is flexible enough to coat the profile without cracking.
Please do not hesitate to contact our technical department for further information.
It is essential that you send us a sample of your finished piece in order to be able to make a successful copy.
Technical details of the process > >
> Special finish: patina effect on wood
We introduce into the grain of the wood a stain that can be of different colours, achieving a rustic wood effect. With this special finish, the grain pattern is clearly enhanced. See black patina effect finish.
To add flexibility to the veneer and to protect it in the process of coating the moulding, we can add a protective plastic.
Varnish Options
Protective film
On the outside of the sheet we can apply a low-adhesive protective plastic. This option makes sense for coils that are already varnished and finished.
Plastic has three functions:
Protective film
Natural species
Natural wood in sheets (veneers) of 0.5 – 0.6 mm thickness.
We can produce with any of the species available on the market (see examples).
Process of obtaining the wood veneer:
Natural species
Prefabricated veneer sheets
Wood in 0.5 – 0.6 mm thick sheets.
Precomposed veneers are low-cost natural veneers that, through a studied process, are dyed to the desired tone, pressed into a block and cut into sheets achieving the desired grain pattern.
We can produce with any of the species available on the market. See examples
Precomposed veneer is a thin sheet of wood obtained by laminating a block of veneers from the edge of the block, i.e. through the layers of wood pressed together. The edge of the original sheets is converted into the grain of the pre-composed sheet, resulting in a grain that is perfectly straight or homogeneous.
By manipulating the contour of the sheets to be pressed, it is possible to obtain a wide variety of configurations and attractive looks. Some or all of the constituent sheets may be dyed before bonding, so that very striking looks or colours are obtained.
Prefabricated sheet metal manufacturing process:
Prefabricated veneer sheets
Dyed veneers
Deep-dyed veneers are natural veneers that undergo an immersion dyeing process. The entire thickness of the sheet (up to the centre) is tinted.
This allows to vary the natural colours of the wood, obtaining:
We can produce with any of the species available on the market and achieve the shade desired by the customer.
Natural wood in sheets (veneers) of 0.5 – 0.6 mm thickness.
Dyed veneers
Solid End-Grain Edgebanding
Burl and veneer roots
Root wood in a log is a deformity produced for unknown reasons. This causes the grain of the wood to develop in irregular shapes rather than in a smooth linear pattern. Root wood forms both above and below the ground and is like a protuberance attached to one side of the tree.
We can produce with any of the species available on the market.
Burl and veneer roots
Thermo-treated, smoked and aged veneers
Natural wood veneers focused on special decorations due to their exclusivity. It is the reaction of wood to paper products, revealing its originality, warmth and differentiation, attributes that cannot be copied with printed papers.
We can distinguish the following variants of natural wood:
Heat-treated
More uniform colour, almost on a tinting level. 100% natural, without the intervention of any chemical process or element. Sustainability of the colour, as it does not contain any type of dye that could react differently to UV light and therefore generate changes in shade.
Fumés
Aesthetically it is a natural wood veneer with a smoked appearance, with a gloss and 3D effect, it keeps the grain alive and enhances the appearance of each log.
Fumé is a treatment based on the reaction of the natural tannins of the wood to different chemical agents that change the original colour of the wood in a surprising way without losing its natural appearance. During the smoking process itself, the chemicals used are neutralised, guaranteeing a product with a 100% natural PH.
Aged
This accelerated process aims to give the wood an effect similar to natural outdoor weathering. Non-uniform greyish tones are achieved, giving the final product the appearance of wood with years of exposure to the sun and climatic agents.
Particularly suitable for woods with a rustic, cracked, knotty character, which give a unique and differentiated image for an interior decoration product.
Thermo-treated, smoked and aged veneers
Sawcut Veneer
Wood veneers with a rustic look following the market trend with embossed surfaces. We offer the most common woods on the market with a deep cross-sectional footprint.
These marks are caused in such a way that some are raised and others sunken. We can differentiate between two types of marks, depending on their degree of inclination:
The standard thickness is 0.7 mm, but we can manufacture in other thicknesses. The visual effect is novel and leaves plenty of scope for design.
Sawcut Veneer
Printed wood veneer
For special edging and moulding applications, we can print a wood grain pattern on a different wood.
Using economical species, we manage to print the grain of species that have a high price in the market as well as match their tone. Let’s imagine a low-priced veneer like okume, on which we print a tone and grain of Rio Rosewood, Indian Rosewood or Macassar Ebony. Let’s imagine a low-priced veneer like okume, on which we print a tone and grain of Rio Rosewood, Indian Rosewood or Macassar Ebony.
Also, with our printing technique, you can get hard-to-find mesh-striped plates in very wide measurements (for example, 20 cm).
Printed wood veneer
Elaboration of customer’s veneer